Forge Welding Class at John C. Campbell Folk School
May 11-17, 2003
Instructor: Charley Orlando
Assistant Instructor: Lyle Wheeler
Course Description: Do you want to learn how to forge-weld steel with consistently successful results? Learn the necessary preparation and steps as we explore faggot welds, chain welding, making rings, corner, and drop-the-tong welds like welded tong reins, running scrolls, tripods, baskets and other fireplace tool handles. If interested, learn about forge welding and brazing in the propane forge. Time permitting, design and work on a project involving forge-welding of individual elements. Here is your chance to really get proficient at this magical process.
Prerequisites: Some forging experience, a tolerance for practice, and a desire to learn the process through hands-on experience.
Course Syllabus: We will review the important steps in welding and practice different welds until the students have mastered them. Techniques of working around the anvil and forging will be reviewed to enhance efficiency and skill.
Below are some of the welds we may be reviewing and that you will learn. It is recommended that you come to the class with a project in mind, preferably one that had at least four or five welds as part of the design. By the time you reach the project stage, you will be consistent with your welding skills.
Examples of some of the various kinds of welds we may cover in class
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Tongs/welded reins |
Leaves |
Chain |
Corner Weld |
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Tripod Weld |
Tee Weld |
Welded Feet |
Faggot Buildup |
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Round Ring Weld |
Slit Weld |
Ring and Handle |
Tool Steel to Mild Steel |
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Quatrefoil Weld |
Running Scroll |
Basket Weave Handle |
Eye Bolt Weld |
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Welded Eye Hinge |
Forge-welded vine and fork |
Forge Weld Project Example Four welds |
Variation on Forge Weld Project five welds |
